
| Component | Specification |
|---|---|
| Production Years | 2004 – 2007 |
| Engine Oil | SAE 20W50 (3.3 L) |
| Front Tire | MT90B16 72H (36 psi / 2.5 bar) |
| Rear Tire | MU85B16 77H (36-40 psi / 2.5-2.8 bar) |
| Battery | 66010-97D |
| Spark Plug | HD 6R12 |
Engineering Highlight: The ‘Slammed’ Aesthetic
The FLHRSI Road King Custom represents a pivotal moment in Harley-Davidson’s factory-custom history. Unlike its standard or classic siblings, the ‘Custom’ was the first Road King to come factory-equipped with a ‘slammed’ rear suspension and the iconic ‘Beach Bar’ handlebars. This engineering choice lowered the center of gravity and created a streamlined silhouette that eliminated the traditional windshield and auxiliary lamps in favor of a clean, chrome-plated nacelle, effectively bridging the gap between a touring chassis and a boulevard cruiser.
Technical Evolution: 2004–2007
During its production run, the FLHRSI saw the significant transition from the Twin Cam 88 (1450cc) to the Twin Cam 96 (1584cc) in 2007. The 2007 model also introduced the 6-speed Cruise Drive transmission, which drastically improved highway fuel economy and reduced mechanical vibration at high speeds. Regardless of the year, the FLHRSI maintains a reputation for robust torque delivery and a distinctive exhaust note facilitated by its staggered dual mufflers.
Maintenance Guide & Essentials
To maintain peak performance and the longevity of the V-twin powerplant, MotoSpecsLab recommends the following maintenance protocols:
- Lubrication: The system requires 3.3 Liters of SAE 20W50. For high-temperature climates, synthetic variants are preferred to prevent thermal breakdown.
- Ignition: Use only HD 6R12 spark plugs. Proper gapping is critical to prevent hesitation under load, especially given the high-compression nature of the Twin Cam engines.
- Chassis & Tires: The FLHRSI is sensitive to tire pressure. Ensure the MU85B16 rear tire is inflated to 40 psi (2.8 bar) when carrying luggage or a pillion to prevent sidewall flex and uneven cupping.
- Electrical: The 66010-97D battery provides the high cold-cranking amps (CCA) necessary to turn over the large displacement pistons.
Expert Verdict
The FLHRSI is a purist’s machine. It lacks the electronic distractions of modern touring bikes, offering a raw, mechanical connection to the road. While the lowered suspension provides an aggressive look, owners should be mindful of reduced lean angles compared to the standard Road King. For the collector or enthusiast, the 2007 model remains the most desirable due to the engine displacement increase and the improved transmission.
Frequently Asked Questions
Q: What is the oil capacity for the FLHRSI?
A: The total refill capacity is 3.3 liters of SAE 20W50.
Q: Can I use different spark plugs?
A: While alternatives exist, the HD 6R12 is specifically heat-ranged for the Twin Cam combustion chamber to prevent pre-detonation.
Q: Why does the rear tire have two pressure ratings?
A: 36 psi is for solo riding; 40 psi is required for maximum load capacity to ensure structural integrity and handling stability.